Ferrous Materials

Ferrous metals are pure iron or an alloy which generally consists of iron. The term ‘ferrous’ has been derived from the Latin term ‘ferrum’ meaning iron. The most common ferrous alloys are steel. Ferrous metals contain little amounts of other metals or components added, to render it the requisite properties. These metals are magnetic and offer only slight resistance to corrosion. 

All commercial forms of iron and steel bear carbon, which has become an integral part of the metallurgy of iron and steel. The preference for ferrous metals is quite strong, thus also making scrap metals highly marketable. Most recycling companies pay fairly for scrap metals.

Types of Ferrous Metals and Features

Generally, There are Various Forms of Ferrous Metals Available in the Market. Mostly Using Types and Their Characteristics are given below:

1. Mild Steel – Ductile, tough, high tensile strength. Due to low carbon content, it cannot be toughened and tempered. It should only be case hardened.

2. High Carbon Steel - The hardest of the carbon steels. Tough and malleable but less ductile.

3. Stainless Steel – Corrosion Resistance.

4. Cast Iron - Hard, brittle, strong, self-lubricating, economical.

Other types of materials are we using, ferrous alloys and ferrous material include (free cutting steel, construction steel, high temperature steel, low temperature steel, high strain steel, and spring steel).

Process of Ferrous Metals Manufacturing:

It's extracted from raw iron ore. The original source of iron ore is the earth's crust, which bears metals and metal compounds such as iron oxide. However, the ore is generally mingled with other compound of materials.

The primary process used to extract metals from the ore depends on how reactive the metals are. It is possible to obtain iron, a less reactive metal, by reducing it with carbon or carbon monoxide. Then, in a large vessel called as a blast furnace, iron is removed from the iron ore. To retain the iron, the oxygen in the iron oxide needs to be removed.

Applications of Ferrous Metals

Ferrous metals are used in a variety of applications. Listed below are its some major uses:

• Sturdy crushing machinery

• nuts, bolts girders and plates

• Car cylinder blocks and gear wheels

• machine tool parts, machine handle and engine parts

• vices, brake drums, and plumbing fittings

• Gears and shafts

• Cutting equipments for lathes

• Kitchen draining boards and cutlery

• Aircraft and pipes

• Chisels, files and lathe tools

• garden tools, hammers, drills, dies and taps

• Metal ropes, springs and wire

Environmental Impacts of Ferrous Metals

Recycling of ferrous metals enables in decreasing the quantities of solid waste accumulated in landfills, which have become costlier. As these metals are magnetic, scrap can be gathered with the help of a magnet and sent to a recycling unit.

Source of Ferrous Minerals

One of the massive sources of scrap steel is the reprocessing old automobile bodies. The automobile body is crushed and compressed, and is then macerated into small pieces using hammer mills. Ferrous metals are isolated from the shredder residue by heavy magnets while other substances are sorted manually or with high-pressure air flows and liquid floating systems.

Applications of Recycled Ferrous Metals

Studies reveal that recycled steel contains the same strength as new steel. Now, a large variety of appliances contain about 75% recycled steel.

Properties of Ferrous Metals

Ferrous metals may include a variety of alloying elements. Some examples are nickel, chromium, vanadium, molybdenum, and manganese. Those provide ferrous steels properties that make them extensively used in engineering.

Following are Ferrous Metal Properties:

• Durable with Great tensile strength

• Generally magnetic

• Very Low resistance to corrosion

• Recyclable

• Silverish color

• Excellent conductors of electricity

These properties make them workable in constructions of long-lasting skyscrapers. Besides, they are utilized in manufacturing tools, containers, pipelines, automobiles, vehicle engines, cutlery etc.

Non-Ferrous Metals and Their Uses

Non ferrous metals include every metal and alloy which do not contain iron. Examples of a few common non-ferrous metals will include:

• Precious metals like gold, silver and platinum

• Copper and its alloys such as brass and bronze

• Nickel, Platinum, Titanium, Palladium

• Tin, Lead, Zinc

With such a huge array of materials in this grouping, many of the mechanical properties which suggest iron can be unearthed in non-ferrous metals. For example, alloys of aluminum or titanium could be alternated for steel in different cases, if it were not cost-restrictive to do so. Iron’s magnetic abilities could be parallelized with cobalt, nickel, or rare earth elements alloyed with other metals.

However, since non-ferrous alloys are often expensive, they tend to be chosen for their distinctive attributes, instead for the ways they can act like steel.

Properties of Non- Ferrous Metals

• Light weight

• Good conductivity

• Corrosion resistant

• Non-magnetic

• Traditionally valued

• Decorative value

These properties also make the metal to be more prefered. Some metals are prized exactly as they are rare: before extensive aluminum manufacturing was possible, aluminum has been a luxe metal employed in high-end tableware.

Difference Between Ferrous and Non Ferrous Metals

In reference to ferrous (ferrum=iron) metals, the base metal is iron. They take into account a huge part of the overall metals in use today. This has become possible by their properties that are suitable for various industries and use-cases.

On the contrary, Non-ferrous metals do not include iron. This differentiation is made because it brings along a certain characteristic change which non-ferrous metals do not offer.